In the spirit of continuous improvement directed toward improving
quality and productivity, providing our customers with "best
value" in the supply of machined and fabricated products, Electromet
has recently improved several processes:
A Timesavers Series 137-1HDMW flat part deburring/finishing system,
incorporating "wet" cooling and dust control, enables
the deburring and sanding of flat parts to eliminate sharp edges
and impart a "grained" finish to metal parts up to 37
inches in width prior to subsequent forming, finishing, or other
operations. This new "Timesaver" reduces the need for
manual deburring, improves the surface finish, and provides a surface
which enhances the performance of additional finishes on parts.
Automatic features incorporated in this machine improve control
and reduce costs, resulting in improved productivity and quality,
as well as provide for a clean, safe, dust free operating environment.

Airflow Systems grinding tables for aluminum and steel grinding
and finishing of welded parts have been recently added. These self-contained
downdraft tables each provide a work area of 42" X 66"
and integral dust collection of contaminants and particles resulting
from grinding. The addition of these tables was the result of a
recommendation of one of our "Kaizen" teams. The results
obtained were improved productivity of our grinding operations by
bringing the grinding process in close proximity to welding stations,
greatly improved grinder's operating environment thus their safety
and productivity, and improved lighting for the operation with greatly
improved grinding quality.

Electromet's painting process has recently been significantly improved
through the addition of a "driQuik" flow through, infra-red
paint drying oven. The "driQuik" oven provides dual zones,
with time and temperature control, and full-length fume exhaust.
Our Painting "Kaizen" team implemented the installation,
replacing a batch-type, convection oven, thus improving efficiencies
and productivity by having a flow of painted parts through the process.
Improved control over the process contributes to better, more consistent
quality. The floor mounted conveyor system reduces handling requirements.